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    Extraction Ores are first mechanically crushed and ground so that nearly all copper mineral particles are freed from the gangue. Flotation by the injection of air and violent agitation is carried out with the pulverized ore held in suspension in water, to which surfaceactive agents have been added.

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    Copper recovery using leach/solvent extraction/electrowinning technology 65 (Figure 2) and a catalytic amount of LIX 63, was introduced in 19657 and in March 1968 the first commercial copper L/SX/EW operation, the Bluebird plan of Ranchers

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    Chapter 6 Copper Production Technology The last boomin technological innovation for the copper industry occurred in the first two decades of this century, whenopen pit mining, flo tation concentration,and the reverberatory smelter were adapted to porphyry copper ores. With the exception of leachingsolvent extrac

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    A simplified schematic drawing of copper flotation flowsheet. Runofmine open pit ore will be crushed in a gyratory crusher. The crushed ore will be processed by means of semiautogenous and ball mill grinding followed by rougher flotation, regrind, cleaner flotation, and dewatering to produce copper concentrate. The concentrate will be trucked via the existing road network in the area to a ...

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    Copper production About 80 % of primary copper production comes from lowgrade or poor sulfide ores. After enrichment steps, the copper concentrates are usually treated by pyrometallurgical methods. Generally, copper extraction follows the sequence (see Figure below): 1. Beneficiation by froth flotation of ore to give copper concentrate

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    Copper processing is a complicated process that begins with mining of the ore (less than 1% copper) and ends with sheets of % pure copper called cathodes, which will ultimately be made into products for everyday most common types of ore, copper oxide and copper sulfide, undergo two different processes, hydrometallurgy and pyrometallurgy, respectively, due to the different ...

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    A mass of air moves very quickly and forcefully Copper metal with a positive charge Iron Silicate Slag, which is removed Copper ions A mixture of metal oxides and silicon dioxide Sulphuric acid Sulphur dioxide Gas Blister Copper Copper Sulphide Flowchart of Extraction of Copper

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    Copper was discovered and first used during the Neolithic Period, or New Stone Age. Though the exact time of this discovery will probably never be known, it is believed to have been about 8000 bce. Copper is found in the free metallic state in nature; this native copper is the material that humans employed as a substitute for stone.

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